High-Performance DPF Cleaning Machine for Diesel Exhaust Systems

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DPF cleaning system for diesel machines with high exhaust cleaning precision.

We manufacture advanced DPF cleaning machines that apply thermal regeneration to ultra-sonically scrub and flush high pressure air to diesel particulate filters allowing for the removal of 99.5% of all contaminants. Our machines enable fuel efficiency and lower maintenance costs while ensuring compliance with emissions regulations, thanks to auto-adjustable parameters for Euro 5/6 filters and a robust construction designed for 24/7 operation. Our solutions are preferred by automotive and industrial clients worldwide due to their global service network and CE certification.
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Unmatched Advantages of Our DPF Cleaning Machines

Step-By-Step Specialized Efficiency

Achieved results of up to 99.5% soot, ash and oil residue removal from diesel particulate filters (DPFs), is accomplished through a three-step process of high-pressure air flushing (up to 1200kPa), ultrasonic vibration, and intelligent thermal regeneration. Light-duty and heavy-duty DPFs are both automized (PLC controlled system auto-adjustedparameter setting depending on the filter type and contamination level). A good example is a severely clogged truck DPF of 100g/L ash can have exhaust flows significantly improved and back-pressures lowered by up to 70% when restoral values are below 5g/L achieved in 120 minutes.

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Pricing serves as a critical consideration for many customers. For this reason, we maintain transparency with every step—including the pricing of DPF cleaning machines. The price of a machine is based on its model’s specific parameters, including the cleaning capacity and the level of automation awarded to the machine’s integrated testing and drying systems. Furthermore, we provide additional value with services like installation, operator training, and ongoing maintenance which ensures long-term benefits after purchase. A colleague can present a complete TCO analysis, highlighting lower-cost filter replacements alongside increased workshop productivity to showcase a true business investment.

Frequently Asked Questions

What is the expected lifespan of a cleaned DPF?

If properly maintained through regular cleaning and servicing with our machines, a DPF’s lifespan can be extended by an additional 3-5 years (or 200,000–300,000 miles). However, this is highly dependent on vehicle usage patterns and adherence to cleaning schedules. These factors create significant cost savings compared to frequent replacements.

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Sawyer
Cost-Effective Solution for Independent Workshops

Ease of use and integration with major truck brands is crucial for small workshops, and their DPF cleaner delivers. The supplier’s provision of parts makes servicing clients on fleet maintenance simple, and helps us broaden our service portfolio.

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Smart Diagnostics and Reporting

Smart Diagnostics and Reporting

With the integrated DPF Health Analyzer, pressure drop and particulate loading measurements pre and post cleaning can be converted into detailed reports, that we prepare, in PDF fashion for the clients. The reported 30% rise in repeat business for workshops highlights how enhanced transparency strengthens customer trust and justifies service charges.
Mobile and Modular Design

Mobile and Modular Design

Cleaning remote fleets or construction sites can be done with portable cleaning carts. Optional rinse hoses can also be used as quick-connect hoses. Replaceable pump units and other modular components simplify maintenance, while additional modules, such as dry ice blasting, expand cleaning capabilities.
Sustainability Innovations

Sustainability Innovations

Waterless Cleaning Option: Cleaning cycles using air are available for drought-stricken areas. Energy Recovery System: Reduces energy costs by capturing 40% of heat energy during regeneration. Recyclable Components: The principles of a circular economy are adopted with 90% of the machine's structure consisting of recyclable stainless steel.