High-Performance DPF Cleaning Machine for Diesel Exhaust Systems

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DPF cleaning system for diesel machines with high exhaust cleaning precision.

We manufacture advanced DPF cleaning machines that apply thermal regeneration to ultra-sonically scrub and flush high pressure air to diesel particulate filters allowing for the removal of 99.5% of all contaminants. Our machines enable fuel efficiency and lower maintenance costs while ensuring compliance with emissions regulations, thanks to auto-adjustable parameters for Euro 5/6 filters and a robust construction designed for 24/7 operation. Our solutions are preferred by automotive and industrial clients worldwide due to their global service network and CE certification.
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Unmatched Advantages of Our DPF Cleaning Machines

Step-By-Step Specialized Efficiency

Achieved results of up to 99.5% soot, ash and oil residue removal from diesel particulate filters (DPFs), is accomplished through a three-step process of high-pressure air flushing (up to 1200kPa), ultrasonic vibration, and intelligent thermal regeneration. Light-duty and heavy-duty DPFs are both automized (PLC controlled system auto-adjustedparameter setting depending on the filter type and contamination level). A good example is a severely clogged truck DPF of 100g/L ash can have exhaust flows significantly improved and back-pressures lowered by up to 70% when restoral values are below 5g/L achieved in 120 minutes.

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Clear Blue DPF systems and their components are designed specifically for diesel application which gives us an edge over compettitors when servicing diesel powered automotive filters. Unlike other filters, dealing with a diesel exhaust system requires a more advanced cleaning method as the soot and ash build-up is much thicker compared to other filters. Our systems use high pressure air/ fluid for flushing which renews the filter's ease of flow thereby lowering the strain on the engine. To cater for all users from small diesel sedans to larger industrial diesel trucks, we use different algorithms for optimized cleaning.

Frequently Asked Questions

With what frequency should a DPF be cleaned with your system？

DPFs should be cleaned every 50,000 to 100,000 emitted miles. A vehicle’s differential pressure sensor may indicate increased back pressure which is another sign that it may need cleaning. For heavy duty vehicles, and those who work in urban areas or high-load settings, soot build up leads to emissions compliance. Often check emission standards, and cleaning every month is the best way to avoid non-compliance.

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customer evaluation

Shiloh
Revived Our Fleet's Performance and Compliance

Fuel efficiency improved by 8% after previously hit with emission failures. Investing in their DPF cleaning machines paid for itself in under a year. I highly recommend this for any fleet operator! The three-stage process effectively removes even the toughest soot on our long-haul trucks’ DPFs.

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Smart Diagnostics and Reporting

Smart Diagnostics and Reporting

With the integrated DPF Health Analyzer, pressure drop and particulate loading measurements pre and post cleaning can be converted into detailed reports, that we prepare, in PDF fashion for the clients. The reported 30% rise in repeat business for workshops highlights how enhanced transparency strengthens customer trust and justifies service charges.
Mobile and Modular Design

Mobile and Modular Design

Cleaning remote fleets or construction sites can be done with portable cleaning carts. Optional rinse hoses can also be used as quick-connect hoses. Replaceable pump units and other modular components simplify maintenance, while additional modules, such as dry ice blasting, expand cleaning capabilities.
Sustainability Innovations

Sustainability Innovations

Waterless Cleaning Option: Cleaning cycles using air are available for drought-stricken areas. Energy Recovery System: Reduces energy costs by capturing 40% of heat energy during regeneration. Recyclable Components: The principles of a circular economy are adopted with 90% of the machine's structure consisting of recyclable stainless steel.